Filled up GP 24 F 02 OCP OCS Textile Process form
FOLLOWING DOCUMENTS ARE REQUIRED FOR ORGANIC CERTIFICATION:
PROCESS: 1
Filled up GP 24 F 02 OCP OCS Textile Process form
Organic compliance plan is the basic document for
certification. In this plan project describes how the production activities are
orginized according to Organic Production Regulations. Project responsible must
give all details of activities through the control points mentioned below. It
is important that all questions related to your production must be explained. The
control points which are not related to your processing could be answered as NA
(Not Applicable). ETKO application devision will verify this form before the
inspection and ETKO inspector will assess during the inspection. You must submit this compliance plan before
inspection takes place, therefore you need to start updating it earlier
then processing starts. It is highly recommended that non compliances you
described during your annual self assessment must be cleared by your side, before
ETKO inspection takes place. Otherwise certification decision of your
production may be delayed or not approved due to necessity of follow up
inspection. This form must be completed and send to ETKO before the inspection
takes place.
Processor(s)
can describe the control points as: YES=Complies, NO=Does not comply, NA=Not
applicable.
NCR
Non-Conformity Level (MA/MI/PoA) section will be filled in by ETKO inspector.
MA: Major, MI: Minor, PoA: Point of
Attention. If you have more then one processing facility, you can combine
information related to all subcontracted processing units in one form. You do
need to develop one OCP form separately for all processing units to reduce
paper usage.
License holder must keep this report and related all
documents at least for 5 years as auditable format. All documents must be open
for ETKO, State officials in working hours and copying some documents must be
allowed.
NAME LICENSEE
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ADDRESS
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COUNTRY
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DATE
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PHONE-FAX-EMAIL
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ACTIVITIES
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CONTACT PERSON
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SIGNITURE
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APPLICABLE REGULATIONS
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OCS
100
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INTERMEDIARE STORES, OR OTHER PROCESSING SITES (If
present)
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ADDRESS
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COUNTRY
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PHONE-FAX-EMAIL
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ACTIVITIES
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CONTACT PERSON
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INTERMEDIARE STORES, OR OTHER PROCESSING SITES (If
present)
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ADDRESS
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COUNTRY
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PHONE-FAX-EMAIL
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ACTIVITIES
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CONTACT PERSON
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Operator must
fill in following sections of this form as applicable:
Section A,B,C,D,E,G,L,M,O,P,R,S,T,U,V valid for all operations (trader,
ginner, spinner, weaving, knitting etc..)
Section F is valid only for Ginners
Section H, J are valid only for Spinners
Section K is valid only for Weaving and Knitting operations
A
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GENERAL ISSUES
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A1
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Project responsible
made annual self assessment of his Organic Compliance Plan?
INDICATE THE DATE of SELF ASSESSMENT
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A2
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Project responsible
took corrective actions to complete the deficiency and non conformances
pointed out during the last audit?
INDICATE NC’s and CORRECTIVE ACTIONS YOU
TOOK TO SECTION “Y”
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A3
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Annual self
assessment was documented and kept for upcoming inspection?
KEEP ALL RELATED DOCUMENTS FOR INSPECTION
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A4
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Processor(s) have OCS which is applicable and he understood the
standards?
INDICATE WHICH VERSION YOU HAVE
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A5
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You have never been
denied organic certification? If no, explain; year, certifier, reason etc.
EXPLAIN THE REASON OF CANCELLATION OF
YOUR CERTIFICATION
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A6
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You permit on-site
inspections with complete access to the production or handling operation,
including noncertified production and handling areas, structures, and offices
by the certifying agent.
IF YOUR ANSWER IS “NO” EXPLAIN THE REASON
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B
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Certification history
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B1
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If you were
certified organic before applying to ETKO, you must provide certification
documents of the previous certification body.
INDICATE THE NAME OF THE CERTIFIER AND
THE VALIDITY OF CERTIFICATE
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B2
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You accept that all
those documents related to previous certification must be disclosed to ETKO
for review if necessary?
INDICATE THE REASON IF YOU DO NOT WANT TO
DISCLOSE
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C
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Quality
Assurance
Please maintain, and make available, Quality Procedures for each
on-site inspection.
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C1
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Does your quality management system adequately document and provide
verification of its compliance with the OCS?
EXPLAIN BRIEFLY YOUR
QMS FOR OCS
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C2
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Is there a management system in place that covers all aspects of
products ( ISO 9000 etc.)?
ATTACH THE
CERTIFICATE
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C3
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Do you have a procedure for documenting and addressing complaints
relating to compliance with OCS?
INDICATE THE
COMPLAINT PROCEDURE
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D1
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Are your products within the scope of the Organic Content standards?
Scope OCS Blended
standard: products containing 5-99,9% organic cotton,
and 100: minimum
95% organic cotton and remaining content is not cotton.
INDICATE WHICH PERCENTAGE CERTIFICATION YOU APPLY
FOR
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E
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Quality
Requirements:
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E1
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All activities carried out are described?
DESCRIBE ALL
ACTIVITIES YOU ARE INVOLVED WITH
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E2
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Processes are described step by step including capacity of production,
contamination, commingling possibilities are all described?
DESCRIBE
YOUR PRODUCTION STEP BY STEP AS PROCESS FLOW CHARTS
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Attachment: process flow charts
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E3
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Facility plan is prepared
indicating all buildings and installations and they are identifiable?
PROVIDE FACILITY PLAN AS A SEPARATE
DOCUMENT
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Attachment: Process facility plans
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E4
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Product separation
for different quality products are secured? (for OCS
blended separation of organic until spinning, for OCS
100 separation throughout the process)
EXPLAIN HERE HOW YOU SECURE SEPARATION
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F
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Specific
Requirements for Ginning Operations
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F1
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Do you have organic
master certificates from your suppliers showing that the used cotton is from
certified organic origin?
KEEP MASTER CERTIFICATE OF THE
SUPPLIER(S)
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Attachment: Master certificates of the
suppliers
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F2
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Do you keep
marketing records indicating the deliveries from the producers? Can you provide
evidence of payment for the seed cotton?
KEEP DELIVERY NOTES AND INVOICE/ PRODUCER
VOUCHERS OF SUPPLIER
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F3
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Do you provide a
bale certificate for each bale of organic fibre produced?
KEEP TRANSACTION CERTIFICATE FOR BALES
YOU PRODUCED
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F4
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Do you have bale sales
records available indicating to whom the bales are sold?
PREPARE A LIST OF BUYERS INCLUDING THE
BALE NUMBERS
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F5
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Do you maintain a
separate area for organic bales where there is no use of non-allowed
materials according to NOP, EU 209/92 or IFOAM organic standards?
EXPLAIN HOW YOU KEEP A SEPARATE AREA AND INDICATE
THIS AREA IN FACILITY PLAN
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F6
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Do you keep cleaning records indicating; the
processing lines are cleaned regularly before organic fibre is processed?
KEEP CLEANING RECORDS FOR EACH ORGANIC COTTON
PROCESS
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F7
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Do you check that
the bale wrapper is impermeable and prevents co-mingling?
EXPLAIN HOW YOU CHECK BALE WRAPPERS TO
PREVENT COMMINGLING
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F8
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Do you identify and
maintain a segregated storage area for the seed extracted?
EXPLAIN HOW YOU KEEP SEEDS SEPARATED AND INDICATE
WHERE YOU KEEP SEEDS IN FACILITY PLAN
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F9
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Do you label each
bale of organically grown cotton as “organic cotton” with the bale number? Do
you cross-check the field and crop certificate(s) associated with the fibre
contained in the bale?
PREPARE THE LABEL INCLUDING BALE NUMBER
AND STATUS OF COTTON
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G
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Specific
Requirements for Ware housing and Transportation Operations for bales. Warehousing operation shall be certified for NOP, EU 2092/91 (834-2007)
and/or IFOAM organic standard for making products containing 100% organic
ingredients.
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G1
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All transactions
from the supplier to the warehouse is documented and appropriate documents
are present such as transport document, receipt and invoices?
LIST THE DOCUMENTS YOU KEEP IN YOUR
RECORDS
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G2
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Do you secure transport cleanliness physically and
no residue risk is present when you transport organic bales? Such as no
prohibited material is present in containers by NOP, EU or IFOAM Standards?
EXPLAIN HOW YOU CHECK AND SECURE CLEAN TRANSPORT
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H
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Specific
Requirements for Spinning Operations
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H1
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Do you have organic certificates for the organic
cotton you used for your fibre production?
KEEP MASTER CERTIFICATE OF THE SUPPLIER(S)
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Attachment: Master certificates of
suppliers
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H2
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Do you have traceability documents related to
organic cotton you used for fibre production? Such as bales list, and the
sources of the bales (which producer, which deliverer etc.)
PREPARE A BALE LIST INDICATING THE SUPPLIERS
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Attachment: Bale list indicating
suppliers
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H3
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Do you have transaction
certificate(s) indicating that the organic fibre/cotton has been produced
according to the valid regulations? (EU, NOP, IFOAM, TC..)
KEEP TRANSACTION CERTIFICATES OF ORGANIC
FIBRE/COTTON
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Attachment: Transaction certificates
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H4
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Do you have records
such as invoices, transport documents indicating the purchasing
producer/company?
EXPLAIN WHICH RECORDS YOU KEEP AND IF
SUPPLIERS NAME IS PRESENT
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H5
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Do you have records indicating that the products
have been produced according to OCS Standard
such as packing list, transport documents, and invoices?
EXPLAIN HOW YOU MENTION OCS SATNDARDS IN YOUR
DOCUMENTS
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H6
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Did you make a mass
balance test which demonstrates the balance between the inputs (e.g.
certified organic cotton fibre, yarns or fabrics) and the outputs (e.g.
cotton yarn, fabrics or finished goods) containing a declared blend level of
certified organic cotton fibre?
EXPLAIN HOW YOU MAKE MASS BALANCE TEST
AND HOW OFTEN
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H7
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Do you keep a
separate storing area for organic bales and this area is not treated with not
allowed materials by valid TC, NOP, EU or IFOAM organic standards?
EXPLAIN HOW YOU KEEP A SEPARATE AREA AND
INDICATE THIS AREA IN FACILITY PLAN
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H8
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Do you take
precautions against commingling and contamination of the conventional
material and organic or blended organic products? Do you identify the organic
or blended organic products with lot numbers and labels?
EXPLAIN WHICH PRECAUTIONS YOU TAKE AND
YOUR LOT NUMBER SYSTEM
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H9
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Do you have the
analyses reports for the raw material you bought from a certified source for
GMO and/or pesticides?
EXPLAIN HOW SAMPLING AND ANALYSING
PROCEDURE IS
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Attachment: Analyses reports
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J
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Preparation for laydown:
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J1
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Do you have valid
records indicating blend orders (such as blend order forms) specifying the
number of conventional and organic bales used for the customers and do you
indicate percentage of blend?
ATTACH BLEND ORDERS INDICATING PERCENTAGE
OF BLEND AND THE NUMBER OF ORGANIC-CONVENTIONAL BALES
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Attachment: Blend orders
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J2
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Do you declare the
final percentage of the organic fibre to the customer? Do you keep
certificates of the organic fibres with the laydown documentation?
EXPLAIN HOW YOU DECLARE THE FINAL
PERCENTAGE TO YOUR CUSTOMER?
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J3
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To guarantee
treaceablity do you have records of machine / bin numbers throughout the
process such as laydown, opening, carding, combing, spinning and winding?
EXPLAIN YOUR TRACEABILITY SYSTEM
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J4
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Do cones of blended
yarn have a sticker on inside of cone stating count and blend level?
INDICATE THE CONTENT OF STICKER AND ATTACH
AN EXAMPLE
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Attachment: Sticker
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J5
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For the final packs do you use labels indicating the
yarn contains organic fibre and the percentage? INDICATE THE CONTENT OF LABEL AND ATTACH AN
EXAMPLE (you must get approval for labels from ETKO)
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Attachment: Label
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J6
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Do you mention status and the lot number of the
organic or blended product to the shipment documentation (invoice, b/l,
transport order, packing list etc..)
INDICATE WHICH DOCUMENTS YOU MENTION STATUS
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J7
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Do you transport all certified products containing organic
fibre in a manner that status of the product can not be affected?
EXPLAIN HOW YOU TAKE PRECAUTIONS AGAINST
CONTAMINATION
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K
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Specific
Requirements for Weaving/Knitting Operations
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K1
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Do you have organic certificates for the organic
cotton you used for your fibre production?
ATTACH MASTER CERTIFICATE OF SUPPLIERS FOR ORGANIC
PRODUCTION
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K2
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Do you keep a
separate storing area for organic bales and this area is not treated with not
allowed materials by valid TC, NOP, EU or IFOAM organic standards?
EXPLAIN HOW YOU CLEAN STORAGE AND YOUR PEST CONTROL METHOD
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K3
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Do you have
transaction certificate(s) indicating that the organic fibre/cotton has been
produced according to the valid regulations? (EU, NOP, IFOAM, TC..)
MAKE SURE ALL FIBRE/COTTON YOU BUY MUST
HAVE TRANSACTION CERTIFICATE
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K4
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Do you have proofs
that the fibre purchased by the spinner was used in the yarns delivered?
EXPLAIN HOW YOU PROOF THE YARN YOU BOUGHT
IS CERTIFIED
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K5
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Do you have delivery
documents such as invoices for the organic or blended yarns?
INDICATE WHICH DOCUMENTS YOU HAVE FOR
ORGANIC/BLENDED YARNS
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K6
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Do you have records indicating that the products
have been produced according to OCS Standard
such as packing list, transport documents, and invoices?
INDICATE WHICH DOCUMENTS YOU HAVE AND IF OCS
STANDARDS MENTIONED
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K7
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Did you make a mass
balance test which demonstrates the balance between the inputs (e.g.
certified organic cotton fibre, yarns or fabrics) and the outputs (e.g.
cotton yarn, fabrics or finished goods) containing a declared blend level of
certified organic cotton fibre? EXPLAIN HOW YOU MAKE MASS BALANCE AND ATTACH AN EXAMPLE
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K8
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Do you take
precautions against commingling and contamination of the conventional
material and organic or blended organic products? Do you identify the organic
or blended organic products with lot numbers and labels?
EXPLAIN HOW YOU TAKE PRECAUTIONS AND YOUR
IDENTIFICATION SYSTEM
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K9
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Do cones of blended
yarn have a sticker on inside of cone stating count and blend level?
INDICATE THE CONTENT OF STICKER AND
ATTACH AN EXAMPLE
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Attachment: Sticker
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K10
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For the final packs do you use labels indicating the
yarn contains organic fibre and the percentage? INDICATE THE CONTENT OF LABEL AND ATTACH AN
EXAMPLE (you must get approval for labels from ETKO)
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Attachment: Label
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K11
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Do you mention status and the lot number of the
organic or blended product to the shipment documentation (invoice, b/l,
transport order, packing list etc..)
INDICATE WHICH DOCUMENTS YOU MENTION STATUS
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K12
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Do you transport all certified products containing
organic fibre in a manner that status of the product can not be
affected?
EXPLAIN HOW YOU TAKE PRECAUTIONS AGAINST
CONTAMINATION
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L
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Packaging requirements.
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L1
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Do you indicate your
name on packaging, or where different, of the owner or seller of the product?
INDICATE THE
CONTENT OF THE LABEL AND ATTACH AN EXAMPLE
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Attachment: Content of the packaging
cover
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L2
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On packages do you mention status and the percentage
of organic cotton fibre contained in the product being delivered? INDICATE HOW YOU
MENTION THAT
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L3
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Do you indicate the name and the code number of the
certifier on the packages?
INDICATE HOW YOU MENTION ETKO AND THE CODE NUMBER
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L4
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On packages do you
indicate an identification number or marking system which provides to link
the production lot and the related documents?
EXPALIN HOW YOU IDENTIFY THE PRODUCTION LOT
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M
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Chain of custody for all processes as applicable.
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M1
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Do you verify the final products containing organic
fibre you received and you produced keep the status of the product? EXPLAIN HOW YOU VERIFY THE STATUS OF THE PRODUCT AT ALL
PROCESSING STEPS
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M2
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Do cones of blended
yarn have a sticker on inside of cone stating count and blend level?
INDICATE THE CONTENT OF STICKER AND
ATTACH AN EXAMPLE
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Attachment: Sticker
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M3
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For the final packs do you use labels indicating the
yarn contains organic fibre and the percentage? INDICATE THE CONTENT OF LABEL AND ATTACH AN
EXAMPLE (you must get approval for labels from ETKO)
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Attachment: Label
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M4
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Do you transport all certified products containing
organic fibre in a manner that status of the product can not be
affected? EXPLAIN HOW YOU TAKE PRECAUTIONS AGAINST
CONTAMINATION
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M5
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Do you indicate
your name on packaging, or where different, of the owner or seller of the
product?
INDICATE THE CONTENT OF THE LABEL AND ATTACH AN EXAMPLE
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Attachment: Content of the packaging
cover
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N
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Book-keeping
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N1
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Documentation
related to incoming organic products is complete and present?
INDICATE WHICH DOCUMENTS YOU KEEP FOR
INCOMING PRODUCTS
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N2
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Documentation
related to out going organic products is complete and present?
INDICATE WHICH DOCUMENTS YOU KEEP FOR
OUTGOING PRODUCTS
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N3
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Documentation
related to stored organic products is complete and present?
INDICATE WHICH DOCUMENTS YOU KEEP FOR
STORED PRODUCTS
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O
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Non Conformances
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O1
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Incase there is a
residue problem and complaint from a buyer, do processor informs ETKO
immediately?
INDICATE THE COMPLAINTS YOU RECEIVED FROM
YOUR CLIENTS RELATED TO ORGANIC PRODUCTS
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O2
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Incase analyses
results show that there is a residue of an organic product then an evaluation
report is prepared by the project responsible to identify the causes and send
to ETKO when finalized?
EXPLAIN HOW YOU VERIFY THE RESIDUE
PROBLEMS CAUSED BY OUTSIDE SOURCES
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O3
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When there is a
contamination / commingling during the product flow in the processing
facility or transport immediate corrective actions are taken and contaminated
lot is isolated and disqualified by the responsible. Operator informs ETKO
for the incidence and keeps the records?
EXPLAIN HOW YOU DISQUALIFY THE SUSPECTED
PRODUCTS
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P
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BOUGHT IN PRODUCT LIST
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List of products bought in and transaction certificates
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Name product
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Supplier
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Status
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Certifier
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Cert no
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Quantity
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Standard
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R
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FINAL PRODUCT LIST
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List the products which are applicable for OCS
certification this year. (Please list it as you would like to appear on the
certificate)
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Name Product
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Quantity Produced
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Quantity Sold
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Stock
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Label Type
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Section S
List of ‘’NO’’ Answers: Indicate
here your explanation for each NO answer
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Reference number
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Explanation
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SECTION T List of annexes: Indicate here which annexes you provide to ETKO related to your
Organic Compliance Plan
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Annex No
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Obligatory Annexes (when applicable)
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Annex No
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Others
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Master certificates of suppliers
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Transaction certificates for organic/blended
products you bought
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Label
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Sticker
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Mass Balance
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Blend Orders
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Content of packaging cover
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Analyses report for raw cotton
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Bale list indicating suppliers
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Process flow charts
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Process facility plans
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SECTION U
Summary of non-compliances: Indicate here what
Non conformities given during the last inspection and which corrective
actions you took.
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Number
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Date given
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Non compliance (Describe here NC)
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Corrective action (Describe your plan to correct)
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Deadline date
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