Filled up GP 24 F 02 OCP OCS Textile Process form

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FOLLOWING DOCUMENTS ARE REQUIRED FOR ORGANIC CERTIFICATION:

PROCESS: 1

Filled up GP 24 F 02 OCP OCS Textile Process  form

Organic compliance plan is the basic document for certification. In this plan project describes how the production activities are orginized according to Organic Production Regulations. Project responsible must give all details of activities through the control points mentioned below. It is important that all questions related to your production must be explained. The control points which are not related to your processing could be answered as NA (Not Applicable). ETKO application devision will verify this form before the inspection and ETKO inspector will assess during the inspection. You must submit this compliance plan before inspection takes place, therefore you need to start updating it earlier then processing starts. It is highly recommended that non compliances you described during your annual self assessment must be cleared by your side, before ETKO inspection takes place. Otherwise certification decision of your production may be delayed or not approved due to necessity of follow up inspection. This form must be completed and send to ETKO before the inspection takes place.
Processor(s) can describe the control points as: YES=Complies, NO=Does not comply, NA=Not applicable.
NCR Non-Conformity Level (MA/MI/PoA) section will be filled in by ETKO inspector. MA: Major, MI: Minor, PoA: Point of Attention. If you have more then one processing facility, you can combine information related to all subcontracted processing units in one form. You do need to develop one OCP form separately for all processing units to reduce paper usage.
License holder must keep this report and related all documents at least for 5 years as auditable format. All documents must be open for ETKO, State officials in working hours and copying some documents must be allowed. 

NAME LICENSEE


ADDRESS


COUNTRY


DATE
PHONE-FAX-EMAIL


ACTIVITIES


CONTACT PERSON


SIGNITURE
APPLICABLE REGULATIONS
 OCS BLENDED
 OCS 100








INTERMEDIARE STORES, OR OTHER PROCESSING SITES (If present)

ADDRESS

COUNTRY

PHONE-FAX-EMAIL

ACTIVITIES

CONTACT PERSON


INTERMEDIARE STORES, OR OTHER PROCESSING SITES (If present)

ADDRESS

COUNTRY

PHONE-FAX-EMAIL

ACTIVITIES

CONTACT PERSON



Operator must fill in following sections of this form as applicable:
Section A,B,C,D,E,G,L,M,O,P,R,S,T,U,V valid for all operations (trader, ginner, spinner, weaving, knitting etc..)
Section F is valid only for Ginners
Section H, J are valid only for Spinners
Section K is valid only for Weaving and Knitting operations



A
GENERAL ISSUES



A1
Project responsible made annual self assessment of his Organic Compliance Plan?
INDICATE THE DATE of SELF ASSESSMENT



A2
Project responsible took corrective actions to complete the deficiency and non conformances pointed out during the last audit?
INDICATE NC’s and CORRECTIVE ACTIONS YOU TOOK TO SECTION “Y”



A3
Annual self assessment was documented and kept for upcoming inspection?
KEEP ALL RELATED DOCUMENTS FOR INSPECTION



A4
Processor(s) have OCS which is applicable and he understood the standards?
INDICATE WHICH VERSION YOU HAVE



A5
You have never been denied organic certification? If no, explain; year, certifier, reason etc.
EXPLAIN THE REASON OF CANCELLATION OF YOUR CERTIFICATION



A6
You permit on-site inspections with complete access to the production or handling operation, including noncertified production and handling areas, structures, and offices by the certifying agent.
IF YOUR ANSWER IS “NO” EXPLAIN THE REASON



B
Certification history



B1
If you were certified organic before applying to ETKO, you must provide certification documents of the previous certification body.
INDICATE THE NAME OF THE CERTIFIER AND THE VALIDITY OF CERTIFICATE



B2
You accept that all those documents related to previous certification must be disclosed to ETKO for review if necessary?
INDICATE THE REASON IF YOU DO NOT WANT TO DISCLOSE



C
Quality Assurance
Please maintain, and make available, Quality Procedures for each on-site inspection.



C1
Does your quality management system adequately document and provide verification of its compliance with the OCS?
EXPLAIN BRIEFLY YOUR QMS FOR OCS



C2
Is there a management system in place that covers all aspects of products ( ISO 9000 etc.)?
ATTACH THE CERTIFICATE



C3
Do you have a procedure for documenting and addressing complaints relating to compliance with OCS?
INDICATE THE COMPLAINT PROCEDURE








D1
Are your products within the scope of the Organic Content standards?
Scope OCS Blended standard: products containing 5-99,9% organic cotton, and  100: minimum 95% organic cotton and remaining content is not cotton.
INDICATE WHICH PERCENTAGE CERTIFICATION YOU APPLY FOR



E
Quality Requirements:



E1
All activities carried out are described?
DESCRIBE ALL ACTIVITIES YOU ARE INVOLVED WITH



E2
Processes are described step by step including capacity of production, contamination, commingling possibilities are all described?
DESCRIBE YOUR PRODUCTION STEP BY STEP AS PROCESS FLOW CHARTS


Attachment: process flow charts
E3
Facility plan is prepared indicating all buildings and installations and they are identifiable?
PROVIDE FACILITY PLAN AS A SEPARATE DOCUMENT


Attachment: Process facility plans
E4
Product separation for different quality products are secured? (for OCS blended separation of organic until spinning, for OCS 100 separation throughout the process)
EXPLAIN HERE HOW YOU SECURE SEPARATION



F
Specific Requirements for Ginning Operations



F1
Do you have organic master certificates from your suppliers showing that the used cotton is from certified organic origin?
KEEP MASTER CERTIFICATE OF THE SUPPLIER(S)


Attachment: Master certificates of the suppliers
F2
Do you keep marketing records indicating the deliveries from the producers? Can you provide evidence of payment for the seed cotton?
KEEP DELIVERY NOTES AND INVOICE/ PRODUCER VOUCHERS OF SUPPLIER



F3
Do you provide a bale certificate for each bale of organic fibre produced?
KEEP TRANSACTION CERTIFICATE FOR BALES YOU PRODUCED



F4
Do you have bale sales records available indicating to whom the bales are sold?
PREPARE A LIST OF BUYERS INCLUDING THE BALE NUMBERS



F5
Do you maintain a separate area for organic bales where there is no use of non-allowed materials according to NOP, EU 209/92 or IFOAM organic standards?
EXPLAIN HOW YOU KEEP A SEPARATE AREA AND INDICATE THIS AREA IN FACILITY PLAN



F6
Do you keep cleaning records indicating; the processing lines are cleaned regularly before organic fibre is processed?
KEEP CLEANING RECORDS FOR EACH ORGANIC COTTON PROCESS



F7
Do you check that the bale wrapper is impermeable and prevents co-mingling?
EXPLAIN HOW YOU CHECK BALE WRAPPERS TO PREVENT COMMINGLING



F8
Do you identify and maintain a segregated storage area for the seed extracted?
EXPLAIN HOW YOU KEEP SEEDS SEPARATED AND INDICATE WHERE YOU KEEP SEEDS IN FACILITY PLAN



F9
Do you label each bale of organically grown cotton as “organic cotton” with the bale number? Do you cross-check the field and crop certificate(s) associated with the fibre contained in the bale?
PREPARE THE LABEL INCLUDING BALE NUMBER AND STATUS OF COTTON



G
Specific Requirements for Ware housing and Transportation Operations for bales. Warehousing operation shall be certified for NOP, EU 2092/91 (834-2007) and/or IFOAM organic standard for making products containing 100% organic ingredients.



G1
All transactions from the supplier to the warehouse is documented and appropriate documents are present such as transport document, receipt and invoices?
LIST THE DOCUMENTS YOU KEEP IN YOUR RECORDS



G2
Do you secure transport cleanliness physically and no residue risk is present when you transport organic bales? Such as no prohibited material is present in containers by NOP, EU or IFOAM Standards?
EXPLAIN HOW YOU CHECK AND SECURE CLEAN TRANSPORT



H
Specific Requirements for Spinning Operations



H1
Do you have organic certificates for the organic cotton you used for your fibre production?
KEEP MASTER CERTIFICATE OF THE SUPPLIER(S)


Attachment: Master certificates of suppliers
H2
Do you have traceability documents related to organic cotton you used for fibre production? Such as bales list, and the sources of the bales (which producer, which deliverer etc.)
PREPARE A BALE LIST INDICATING THE SUPPLIERS


Attachment: Bale list indicating suppliers
H3
Do you have transaction certificate(s) indicating that the organic fibre/cotton has been produced according to the valid regulations? (EU, NOP, IFOAM, TC..)
KEEP TRANSACTION CERTIFICATES OF ORGANIC FIBRE/COTTON


Attachment: Transaction certificates
H4
Do you have records such as invoices, transport documents indicating the purchasing producer/company?
EXPLAIN WHICH RECORDS YOU KEEP AND IF SUPPLIERS NAME IS PRESENT



H5
Do you have records indicating that the products have been produced according to OCS Standard such as packing list, transport documents, and invoices?
EXPLAIN HOW YOU MENTION OCS SATNDARDS IN YOUR DOCUMENTS



H6
Did you make a mass balance test which demonstrates the balance between the inputs (e.g. certified organic cotton fibre, yarns or fabrics) and the outputs (e.g. cotton yarn, fabrics or finished goods) containing a declared blend level of certified organic cotton fibre?
EXPLAIN HOW YOU MAKE MASS BALANCE TEST AND HOW OFTEN



H7
Do you keep a separate storing area for organic bales and this area is not treated with not allowed materials by valid TC, NOP, EU or IFOAM organic standards?
EXPLAIN HOW YOU KEEP A SEPARATE AREA AND INDICATE THIS AREA IN FACILITY PLAN



H8
Do you take precautions against commingling and contamination of the conventional material and organic or blended organic products? Do you identify the organic or blended organic products with lot numbers and labels?
EXPLAIN WHICH PRECAUTIONS YOU TAKE AND YOUR LOT NUMBER SYSTEM



H9
Do you have the analyses reports for the raw material you bought from a certified source for GMO and/or pesticides?
EXPLAIN HOW SAMPLING AND ANALYSING PROCEDURE IS


Attachment: Analyses reports
J
Preparation for laydown:



J1
Do you have valid records indicating blend orders (such as blend order forms) specifying the number of conventional and organic bales used for the customers and do you indicate percentage of blend?
ATTACH BLEND ORDERS INDICATING PERCENTAGE OF BLEND AND THE NUMBER OF ORGANIC-CONVENTIONAL BALES


Attachment: Blend orders
J2

Do you declare the final percentage of the organic fibre to the customer? Do you keep certificates of the organic fibres with the laydown documentation?
EXPLAIN HOW YOU DECLARE THE FINAL PERCENTAGE TO YOUR CUSTOMER?



J3
To guarantee treaceablity do you have records of machine / bin numbers throughout the process such as laydown, opening, carding, combing, spinning and winding?
EXPLAIN YOUR TRACEABILITY SYSTEM



J4
Do cones of blended yarn have a sticker on inside of cone stating count and blend level?
INDICATE THE CONTENT OF STICKER AND ATTACH AN EXAMPLE


Attachment: Sticker
J5
For the final packs do you use labels indicating the yarn contains organic fibre and the percentage? INDICATE THE CONTENT OF LABEL AND ATTACH AN EXAMPLE (you must get approval for labels from ETKO)


Attachment: Label
J6
Do you mention status and the lot number of the organic or blended product to the shipment documentation (invoice, b/l, transport order, packing list etc..)
INDICATE WHICH DOCUMENTS YOU MENTION STATUS



J7
Do you transport all certified products containing organic fibre in a manner that status of the product can not be affected?  
EXPLAIN HOW YOU TAKE PRECAUTIONS AGAINST CONTAMINATION



K
Specific Requirements for Weaving/Knitting Operations



K1
Do you have organic certificates for the organic cotton you used for your fibre production?
ATTACH MASTER CERTIFICATE OF SUPPLIERS FOR ORGANIC PRODUCTION



K2
Do you keep a separate storing area for organic bales and this area is not treated with not allowed materials by valid TC, NOP, EU or IFOAM organic standards?
EXPLAIN HOW YOU CLEAN STORAGE AND YOUR PEST CONTROL METHOD



K3
Do you have transaction certificate(s) indicating that the organic fibre/cotton has been produced according to the valid regulations? (EU, NOP, IFOAM, TC..)
MAKE SURE ALL FIBRE/COTTON YOU BUY MUST HAVE TRANSACTION CERTIFICATE



K4
Do you have proofs that the fibre purchased by the spinner was used in the yarns delivered?
EXPLAIN HOW YOU PROOF THE YARN YOU BOUGHT IS CERTIFIED



K5
Do you have delivery documents such as invoices for the organic or blended yarns?
INDICATE WHICH DOCUMENTS YOU HAVE FOR ORGANIC/BLENDED YARNS



K6
Do you have records indicating that the products have been produced according to OCS Standard such as packing list, transport documents, and invoices?
INDICATE WHICH DOCUMENTS YOU HAVE AND IF OCS STANDARDS MENTIONED



K7
Did you make a mass balance test which demonstrates the balance between the inputs (e.g. certified organic cotton fibre, yarns or fabrics) and the outputs (e.g. cotton yarn, fabrics or finished goods) containing a declared blend level of certified organic cotton fibre? EXPLAIN HOW YOU MAKE MASS BALANCE AND ATTACH AN EXAMPLE



K8
Do you take precautions against commingling and contamination of the conventional material and organic or blended organic products? Do you identify the organic or blended organic products with lot numbers and labels?
EXPLAIN HOW YOU TAKE PRECAUTIONS AND YOUR IDENTIFICATION SYSTEM



K9
Do cones of blended yarn have a sticker on inside of cone stating count and blend level?
INDICATE THE CONTENT OF STICKER AND ATTACH AN EXAMPLE


Attachment: Sticker
K10
For the final packs do you use labels indicating the yarn contains organic fibre and the percentage? INDICATE THE CONTENT OF LABEL AND ATTACH AN EXAMPLE (you must get approval for labels from ETKO)


Attachment: Label
K11
Do you mention status and the lot number of the organic or blended product to the shipment documentation (invoice, b/l, transport order, packing list etc..)
INDICATE WHICH DOCUMENTS YOU MENTION STATUS



K12
Do you transport all certified products containing organic fibre in a manner that status of the product can not be affected? 
EXPLAIN HOW YOU TAKE PRECAUTIONS AGAINST CONTAMINATION



L
Packaging requirements.



L1
Do you indicate your name on packaging, or where different, of the owner or seller of the product? INDICATE THE CONTENT OF THE LABEL AND ATTACH AN EXAMPLE


Attachment: Content of the packaging cover
L2
On packages do you mention status and the percentage of organic cotton fibre contained in the product being delivered? INDICATE HOW YOU MENTION THAT



L3
Do you indicate the name and the code number of the certifier on the packages?
INDICATE HOW YOU MENTION ETKO AND THE CODE NUMBER



L4
On packages do you indicate an identification number or marking system which provides to link the production lot and the related documents?
EXPALIN HOW YOU IDENTIFY THE PRODUCTION LOT



M
Chain of custody for all processes as applicable.



M1
Do you verify the final products containing organic fibre you received and you produced keep the status of the product?  EXPLAIN HOW YOU VERIFY THE STATUS OF THE PRODUCT AT ALL PROCESSING STEPS



M2
Do cones of blended yarn have a sticker on inside of cone stating count and blend level?
INDICATE THE CONTENT OF STICKER AND ATTACH AN EXAMPLE


Attachment: Sticker
M3
For the final packs do you use labels indicating the yarn contains organic fibre and the percentage? INDICATE THE CONTENT OF LABEL AND ATTACH AN EXAMPLE (you must get approval for labels from ETKO)


Attachment: Label
M4
Do you transport all certified products containing organic fibre in a manner that status of the product can not be affected?  EXPLAIN HOW YOU TAKE PRECAUTIONS AGAINST CONTAMINATION



M5
Do you indicate your name on packaging, or where different, of the owner or seller of the product? INDICATE THE CONTENT OF THE LABEL AND ATTACH AN EXAMPLE


Attachment: Content of the packaging cover
N
Book-keeping



N1
Documentation related to incoming organic products is complete and present?
INDICATE WHICH DOCUMENTS YOU KEEP FOR INCOMING PRODUCTS



N2
Documentation related to out going organic products is complete and present?
INDICATE WHICH DOCUMENTS YOU KEEP FOR OUTGOING PRODUCTS



N3
Documentation related to stored organic products is complete and present?
INDICATE WHICH DOCUMENTS YOU KEEP FOR STORED PRODUCTS



O
Non Conformances



O1
Incase there is a residue problem and complaint from a buyer, do processor informs ETKO immediately?
INDICATE THE COMPLAINTS YOU RECEIVED FROM YOUR CLIENTS RELATED TO ORGANIC PRODUCTS



O2
Incase analyses results show that there is a residue of an organic product then an evaluation report is prepared by the project responsible to identify the causes and send to ETKO when finalized?
EXPLAIN HOW YOU VERIFY THE RESIDUE PROBLEMS CAUSED BY OUTSIDE SOURCES



O3
When there is a contamination / commingling during the product flow in the processing facility or transport immediate corrective actions are taken and contaminated lot is isolated and disqualified by the responsible. Operator informs ETKO for the incidence and keeps the records?
EXPLAIN HOW YOU DISQUALIFY THE SUSPECTED PRODUCTS




P
BOUGHT IN PRODUCT LIST




List of products bought in and transaction certificates




Name product
Supplier
Status
Certifier
Cert no
Quantity
Standard








































































R
FINAL PRODUCT LIST




List the products which are applicable for OCS certification this year. (Please list it as you would like to appear on the certificate)  




Name Product
Quantity Produced
Quantity Sold
Stock
Label Type


























































Section S List of ‘’NO’’ Answers: Indicate here your explanation for each NO answer
Reference number
Explanation



























SECTION T   List of annexes: Indicate here which annexes you provide to ETKO related to your Organic Compliance Plan
Annex No
Obligatory Annexes (when applicable)
Annex No
Others

Master certificates of suppliers



Transaction certificates for organic/blended products you bought



Label



Sticker



Mass Balance



Blend Orders



Content of packaging cover



Analyses report for raw cotton



Bale list indicating suppliers



Process flow charts



Process facility plans


SECTION U Summary of non-compliances: Indicate here what Non conformities given during the last inspection and which corrective actions you took.
Number
Date given
Non compliance (Describe here NC)
Corrective action (Describe your plan to correct)
Deadline date








































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